MES System. What is it, and how does it work?

MES System. What is it, and how does it work?

From Muhammad Tahir

With the manufacturing industry becoming increasingly competitive, the factories have to come up with ways to make their processes even more efficient.

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With the manufacturing industry becoming increasingly competitive, the factories have to come up with ways to make their processes even more efficient. The manufacturing execution system enables that, being a bridge between the machinery and manufacturing managers. How can the companies benefit from this innovative tool?

The manufacturing sector has undergone a radical metamorphosis in the last century, switching from relying on a human workforce to partial automation. Today, automatized ERP systems are a standard solution, literally enforced by the market - skipping it, the manufacturing units are not able to keep up with the fast pace of the sector's development.

However, the functions and integrations of the ERPs differ depending on the provider. Today we'll focus on ERP system extension that increases traceability of the manufactured products, facilitating quality management and quality assurance.

What is Manufacturing Execution System (MES)?

The Manufacturing Execution system is an extension of the regular ERP system that enables describing the production process in detail. It enables the scanning of components and materials involved in the manufacturing process. The stored data may include:

  • ingredients
  • components
  • serial numbers
  • quantities
  • batches
  • S/N

All this information is stored within the system and available at any time. Such product genealogy facilitates quality inspections and enables the manufacturers to easily trace the products on the assembly line. Moreover, using the system, they can verify whether the components and materials are suitable for production.

How is the product data scanned by the machines? Modern Manufacturing Execution Systems are integrated with sensors and cameras, interpreting the data via advanced AI techniques like computer vision.

What are the benefits of using the Manufacturing Execution System?

MES allows the manufacturer to:

  • continuously monitor the quality of the products and implement quality plans
  • track defective items and re-route them on the assembly line
  • gather periodical data to keep the manufacturing processes under control
  • prevent downtimes by identifying ineffective or defective processes
  • standardize the processes and increase safety/productivity as a result

ERPs can be integrated with various modules, and the Manufacturing Execution System is the one worth considering in the first place. Make sure to choose a provider that facilitates such integrations and offers flexible solutions adjustable to your specific manufacturing process.

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